China

Expertise in alloy formulation
Sinter-hardening
Large, high-density components

All production and QC equipment to be same as current headquarter usage.
Sintering furnaces – imported from USA, capable of sinter-hardening, installed & certified by Abbott Furnace Company.
Presses – Locally procured (Nantong Hydraulic), tested & certified by ASM in USA & China
QC – CMM & other key equipment same as headquarter usage.
Tooling – designed & built in headquarter & imported to China.

Process
Incoming inspection - Forming - Sinter Harden -Temper Treatment -Secondary Treatment - Package
Quantity
    20,000,000 PCS per year
    40% remaining for new business
Density
    Average 6.9 – 7.2
    Max 7.4
Lead Time
    Prototype 4-6weeks
    PPAP 2 weeks
    SOP 40 days for first PO, 5-10 days afterwards

1 630mt Hydraulic Compacting Press
1 400mt Hydraulic Compacting Press
4 200mt Hydraulic Compacting Presses
2 24 inch (61mm) Electric Mesh Belt Sintering Furnaces – 2,200 degrees F (1,200 degrees C)
2 Rapid cooling units for sinter-hardening
2 Draw Furnace
1 Hydrogen atmosphere system
1 Nitrogen atmosphere system
Scheduled Secondary Equipment
Cooperation with local technical school
Planned Tooling maintenance & repair equipment

More info

Quality

Molding

Sintering

Secondary

Products